New rubber material conforming with water piping equipment leaching performance standards
Waterworks refers to facilities managed by water utilities, including reservoirs, intake structures, conveyance facilities, purification plants, supply facilities to distributing reservoirs, and distribution facilities. Among these, the reference indicators of the purification plants, supply facilities to distributing reservoirs, and distribution facilities must comply with technical standards for waterworks.
(Uses rubber meeting water piping equipment leaching performance standards)
TOZEN product LS Connector (40A or more)
Water piping equipment based on JWWA Z 108
Leaching performance standards table
[rubber conforming with water piping equipment standards]
Based on JWWA Z 108 water piping equipment performance standards testing methods
(corresponding product: LS Connector)
Show synthetic rubber flexible tubing leaching performance
| Requirements | |
|---|---|
| Zinc | No more than 0.1 mg/ℓ. |
| Phenols | Phenols of no more than 0.0005 mg/ℓ. |
| Flavor | No abnormalities |
| Coloring | No more than 0.5° |
| Turbidity | No more than 0.2° |
| Organic substances (total organic carbon: TOC) | No more than 0.5 mg/ℓ. |
| Reduction in residual chlorine | No more than 0.7 mg/ℓ. |
※Reference values are from JWWA K 156:2004 waterworks rubber materials Table 2
New SK10 rubber materials, a Japan Water Works Association registered product
(water supply equipment)
Water supply systems refers to water supply piping connected to distribution piping, and the supply fittings directly connected to the water supply piping, including faucets, shut-off valves, and water heaters.
The reference indicators lay out compulsory standards for compliance relating to the structure and materials of water supply systems.
TOZEN products
TOUGHBOY・BF-CONNECTOR・PURE JOINT
Water supply equipment (joints) based on JIS S 3200-7
Products registered with the Japan Water Works Association
Leaching performance standards table SK10
Based on JIS S 3200-7 water supply equipment (joints) standards testing methods (corresponding products: Tough Boy, BF Connector, Pure Joint) (Products registered with the Japan Water Works Association)）
Show synthetic rubber leaching performance
| Requirements | |
|---|---|
| Zinc | No more than 1.0 mg/ℓ |
| Phenols | Phenols of no more than 0.005 mg/ℓ. |
| Flavor | No abnormalities |
| Smell | No abnormalities |
| Coloring | No more than 5°. |
| Turbidity | No more than 2°. |
| Organic substances (total organic carbon: TOC) | No more than 3 mg/ℓ. |
*Reference values are from JIS S 3200-7:2004 leaching performance criteria Explanatory Table 3
The SK10 revolution in rubber materials
〈Evaluation results〉
SK10is Rubber materials which feature high resistance to degradation due to chlorine, ozone etc. as well as excellent durability against repeated displacement, pressure fluctuations etc., and which are also environmentally friendly
Example of carbon outflow due to rubber degradation in a clean water line
Exposure test
High chlorine resistance
Chlorine impact evaluation documents
Elapsed time: One day Chlorine concentration of 3,000ppm at temperature of 80°C
Elapsed time: 15 days Chlorine concentration of 3,000ppm at room temperature of 23°C
| Before test | Elapsed time: One day | Elapsed time: 15 days | Results | |
|---|---|---|---|---|
SK10 |  |  |  | Almost no surface degradation has occurred |
CR |  |  |  | Surface cracking has occurred, leading to penetration and later hardening and degradation |
EPDM |  |  |  | High chlorine penetration compared to CR |
High ozone resistance
Ozone water infiltration test
Dissolved ozone concentration:
6-8mg/ℓ
Dissolved temperature:
20±2°C
Oxygen flow rate:
300mℓ/min
External inspection:
Inspected at 5x and 40x magnification using a VH-7000 digital HD microscope.
(5x)
This product suffers little effect from ozone compared to traditional rubber.
We recommend fluoro carbon polymer flexible joints where ozone concentration is high such as directly after ozone disinfection or cleaning.
| Results | ||
|---|---|---|
| SK10 | ◎ | *No occurrence of cracking was observed Surface changes resemble EPDM; while adhesion and whitening were observed, no foreign matter deposits could be observed. |
| CR | ○ | *No occurrence of cracking was observed, surface degradation was the fastest, and carbon black deposits were observed |
| EPDM | ○ | *No occurrence of cracking was observed, surface changes were slow compared to CR, but carbon black deposits were later observed. |
High bending fatigue resistance
Physical property comparison conducted at the Chemicals Evaluation and Research Institute
Ordinary state
| Name of specimen | SK10 | CR | EPDM |
|---|---|---|---|
| Hardness(Hs-JIS A) | 60 | 62 | 62 |
| Tensile strength(MPa) | 23.8 | 16.0 | 24.0 |
| Stretching(％) | 700 | 480 | 700 |
| Tearing strength(KN) | 43 | 38 | 45 |
Aging test (Geer Type Aging Oven test, 96 hours at 100±1°C)
| Name of specimen | SK10 | CR | EPDM |
|---|---|---|---|
| Changes in hardness(Hs) | +7 | +12 | +5 |
| Rate of changes in tensile strength(％) | +9 | -4.6 | -7.1 |
| Rate of changes in stretching（％） | -16 | -21.4 | -22.4 |
Testing method: JIS K 630-1995 “Vulcanized Rubber Physical Testing Method”
Notes: Room temperature of 23°C. Testing machine type: Load cell type 500N
Observations: Tensile strength increased in the aging test, the opposite to CR and EPDM.
This evaluation demonstrated that the product has excellent bending fatigue and cyclic fatigue resistance.
In addition, the repeated pressure fluctuation performance increased to over twice that of currently-available products.
Environmentally friendly
The SK10 causes reduction of approximately 43 tons of CO2 emissions annually (internal comparison)
Total CO2 emissions from manufacturing to disposal are reduced by half
Total CO2 emissions from manufacturing to disposal are reduced by 80%
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